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Are All Ductile Iron Pipes Flexible? The answer is no.

2025-06-12 16:53:01 hits:0

Construction site diagram of T-type joint installation of ductile iron pipe, workers are carrying out socket-spigot connection and compressing rubber sealing ring, suitable for municipal drainage pipelines in soft soil foundation, showing the efficient installation process of flexible joint.

Globally, more than 85% of ductile iron pipes adopt flexible joints (such as T-type and K-type). Especially in municipal water supply and drainage systems, flexible joints are highly favored for their excellent adaptability to foundation settlement and seismic resistance[^1]. However, the answer to the question "Are ductile iron pipes inherently flexible by default?" is not absolute. This article will explore the types of joints, application scenarios, and key selection criteria to uncover the truth about the "flexibility" of ductile iron pipes.


1. The Essence of Ductile Iron Pipes: High Strength Does Not Equal Flexibility

Ductile iron pipes are made of ductile cast iron. By adding nodulizing agents and inoculants to the molten iron, the graphite morphology is transformed from flaky to spherical, significantly enhancing the material's performance:


  • High Strength: With a tensile strength ranging from 400-800MPa, much higher than that of ordinary gray cast iron (approximately 250MPa), ductile iron pipes can withstand external loads such as vehicle rolling and soil pressure.

  • High Toughness: With an elongation rate of ≥10%, they exhibit excellent impact resistance and are less prone to cracking.


It's crucial to note that the high strength and toughness of ductile cast iron do not equate to "flexibility." The "flexibility" of a pipeline system actually depends on the connection method, not the material itself.


2. Flexible or Rigid? The Connection Method Determines the Property

The joint design of ductile iron pipes determines whether they possess flexible characteristics. Here is a comparison of common joint types:


Joint TypeStructural FeaturesFlexible CharacteristicsApplication Scenarios
T-type JointThe socket inner wall has a rubber ring groove, and the spigot is smoothAllows axial deflection of 3°-5°Small-diameter (DN80-DN600) water supply and drainage
K-type JointFlanged deep groove with a more secure rubber ring sealAllows deflection of 5°-8°Large-diameter (DN700-DN2600) and areas with complex geological conditions
Self-anchoring JointThe socket is equipped with an anchoring slot to prevent joint disconnectionFlexible + anti-pulloutMountainous areas, seismic zones, or scenarios requiring thrust resistance
Flange JointThe socket and spigot are equipped with flanges and fastened by boltsRigid connectionHigh-pressure steam pipelines, industrial equipment connections
Mechanical JointThe rubber ring is fastened by bolts, similar to a clampLimited flexibilityTemporary installation or repair and renovation


Key Conclusions:


  • Flexible joints (T-type, K-type, self-anchoring) allow pipeline deflection, adapting to foundation settlement and thermal expansion and contraction.

  • Rigid joints (flange, rigid socket-spigot) have no deflection ability and rely on sealing packing or bolt fastening.


3. Characteristics of Flexible and Rigid Ductile Iron Pipes

1. Flexible Connection: The Preferred Choice in Engineering

  • Structural Principle: Adopting socket-spigot joints with rubber sealing rings (such as T-type and K-type joints), during installation, the spigot is inserted into the socket, and the sealing ring is compressed to form an elastic seal.

  • Core Advantages:

    • Strong Displacement Resistance: Allows axial displacement of (±15mm) and angular deflection of (3°-5°), effectively coping with environmental changes such as foundation settlement and earthquakes.

    • Stable Sealing Performance: Thanks to the elastic compensation of the rubber ring, leakage is unlikely to occur during long-term use.

    • Efficient Installation: No welding is required, and it can be operated by a single person. The construction efficiency is 30% higher than that of rigid connections.


  • Application Scenarios: Municipal water supply and drainage networks, water transmission projects in seismic zones, and areas with complex geological conditions (such as soft soil foundations).



2. Rigid Connection: The Fixed Solution for Special Scenarios

  • Structural Principle: Achieved through flange connection, welding, or mechanical joints (bolt fastening), resulting in relatively fixed pipelines after connection.

  • Applicable Scenarios:

    • Short-distance indoor pipelines (such as factory equipment connections).

    • Scenarios where pipeline positions are fixed and no displacement is required.

    • Industrial pipelines subject to high temperature and pressure (requiring special design).

  • Precautions: Rigid connections lack elastic buffering, and factors such as thermal expansion and contraction and foundation settlement need to be carefully considered; otherwise, joint cracking or leakage may occur.


4. Industry Default Perception: "Ductile Iron Pipes" Usually Refer to Flexible Connections

In engineering practice, "ductile iron pipes" by default refer to flexible connection types for the following reasons:


  • Standardization Guidance: International standards (such as AWWA C151) and Chinese national standards (GB/T 13295) mainly specify ductile iron pipes with flexible joints.

  • Application Scenario Requirements: In projects such as urban pipe networks and water conservancy projects, factors such as foundation settlement, temperature changes, and vehicle vibrations are common. Flexible connections can significantly reduce the risk of leakage.

  • Market Share: According to industry statistics, more than 90% of ductile iron pipes adopt flexible connections[^2], while rigid connections are only used in a small number of special scenarios.


5. Guide to Purchasing Ductile Iron Pipes: Three Points to Confirm Flexible Pipes

  • Observe the Joint Shape: One end of a flexible ductile iron pipe is a socket (bell mouth), and the other end is a spigot (straight pipe section), and the rubber sealing ring groove is visible at the joint.

  • Confirm the Application Scenario: Ductile iron pipes used in municipal water transmission, sewage treatment, and other projects are basically flexible connections.

  • Check Standards and Certifications: Ductile iron pipes that comply with AWWA C151 and GB/T 13295 standards include flexible joints by default.


6. Conclusion: Selection Should Be "Tailored to Local Conditions"

Are ductile iron pipes flexible by default? No! The flexibility of ductile iron pipes depends on the joint type, not the material itself. Incorrect joint selection may lead to pipeline leakage, cracking, and other hazards. So, how can the right choice be made?


  • Choose Flexible Joints for Conventional Scenarios: In projects such as municipal water supply, drainage, and gas, which face issues like foundation settlement and temperature changes, flexible joints (T-type, K-type, etc.) are the preferred options for ensuring the long-term stable operation of the pipe network due to their strong displacement resistance and sealing performance.

  • Use Rigid Joints for Special Working Conditions: For high-pressure steam transmission, high-temperature industrial environments, or pipes that require frequent disassembly and maintenance, rigid joints (flange connection, welding) can provide stable connections to meet the requirements of high strength and stability.



Key Parameters Should Not Be Ignored:


  • Flexible Joints: Pay special attention to the deflection angle (determining the ability to cope with displacement) and the material of the sealing ring (for example, EPDM is ozone-resistant and suitable for outdoor use; NBR is oil-resistant and suitable for fuel pipelines).


  • Rigid Joints: Confirm the temperature and corrosion resistance of the sealing packing, as well as whether the bolt strength matches the pressure rating.



As a professional ductile iron pipe supplier, Tiegu supports customized production of both rigid and flexible joint pipes, strictly complying with international and domestic standards such as AWWA and GB/T to ensure product quality and performance. Whether it is a large-scale municipal project or a complex industrial project, we can provide one-stop services from selection advice, drawing optimization to efficient delivery. Contact us now to obtain exclusive solutions and factory-direct quotes, and work together to build reliable pipeline projects!


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[^1]: The data is sourced from the "Ductile Iron Pipe Market, Report Size, Worth, Revenue, Growth, Industry Value, Share 2025" research report published by QYResearch. This report conducts an in-depth survey of the global ductile iron pipe market, covering various aspects such as market size, application fields, and regional distribution. The conclusion that more than 85% of global ductile iron pipes adopt flexible joints is drawn through extensive data statistics and analysis.
[^2]: Based on the relevant content in the "2025-2030 Global Ductile Iron Pipe Fittings Industry Market Survey and Investment Feasibility Analysis Report", through the analysis of application fields, market share, and other dimensions, combined with industry development trends and actual project case data, the conclusion that more than 90% of ductile iron pipes adopt flexible connections is comprehensively derived.

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