Introduction to the Chemical Composition of Pig Iron

Pig iron is an important basic metal raw material. Its chemical composition mainly includes elements such as carbon, silicon, manganese, phosphorus, and sulfur. The content and interaction of these elements have a crucial impact on the properties of pig iron.

Carbon

Carbon is one of the main components of pig iron, and its content is usually between 2% and 4%. In pig iron, carbon exists in two forms: cementite (Fe₃C) and graphite. Cementite increases the hardness and strength of pig iron, but also increases its brittleness. Graphite can improve the casting performance of pig iron. During casting, it helps the molten iron fill the mold and reduces casting defects.

Silicon

The silicon content in pig iron is generally between 0.5% and 3%. It has a deoxidizing effect and can combine with oxygen to form silicon dioxide (SiO₂), reducing the oxygen content in pig iron. An appropriate amount of silicon can promote the graphitization of pig iron, making more carbon precipitate in the form of graphite, thereby improving the toughness and strength of pig iron. However, if the silicon content is too high, the fluidity of pig iron will deteriorate, which is not conducive to casting.

Manganese

The manganese content in pig iron is usually between 0.5% and 1.5%. The main function of manganese is desulfurization. At high temperatures, manganese reacts with sulfur to form manganese sulfide (MnS), which is discharged through the slag, reducing the adverse effects of sulfur on the properties of pig iron. In addition, manganese can also increase the strength and hardness of pig iron and enhance its wear resistance. But if the manganese content is too high, the toughness of pig iron will decrease, and cracks are likely to occur during processing.

Phosphorus and Sulfur

Phosphorus and sulfur are harmful impurities in pig iron. The phosphorus content should generally be controlled below 0.1%, and the sulfur content needs to be controlled below 0.05%. Phosphorus can cause cold brittleness in pig iron. In a low - temperature environment, the toughness of pig iron drops sharply, making it easy to brittle fracture. Sulfur can cause hot brittleness in pig iron. During high - temperature processing, cracks are likely to occur inside the pig iron, seriously affecting product quality. In the steel - making process, refining processes are usually required to remove phosphorus and sulfur.

Which aspect of the chemical composition of pig iron are you most interested in? 

We have conducted special analyses for each element in pig iron. For more details, you can click directly to view: [Carbon in Pig Iron], [Silicon in Pig Iron], [Manganese in Pig Iron], [Phosphorus in Pig Iron], [Sulfur in Pig Iron].

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DAWN | Pig Iron & Castings Procurement Advisor
18 years in the foundry trenches give me an edge: I know how pig iron’s chemistry impacts casting quality and can troubleshoot defects like cracks and porosity. With a 1M MT/year pig iron and 60k MT/year casting output from our in-house factory, plus 200+ verified suppliers on our platform, we offer fast price comparisons. Expect a 24-hour inquiry response—my goal? Not just closing deals, but being your go-to partner in the foundry world.

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